Pump room PE 100 for process water

Pumpenraum aus flexiblen PE 100 Formteilen

Construction work on our new building began in 2015. We had decided to plan a future-oriented pump room for our cooling water supply. However, we soon encoun­tered problems for which we had to come up with new solutions. It was partic­u­larly challenging that parts of the pipeline were laid under the founda­tions and therefore months before the pump room was removed. To cope with the limited space, we had to come up with a flexible solution. Thanks to the clever planning and hard work of our team, the pump room could be realized as planned. The result is impressive: The pump room is functional, easy to maintain and also future-proof thanks to the PE 100. Our customers also benefit from the newly found solutions to problems. Find out which solutions we have used:

Corrosion-free and reliable PE 100 flange connec­tions in the pump chamber

Für den Anschluss von PE Rohrleitungen an Pumpen, Armaturen, Absperrklappen und Stahl- oder GFK-Rohrleitungen wurde der Sonderflansch VP entwickelt.

Flange connec­tions are one of our core compe­tencies. We have developed flanges that are highly reliable and solve many problems in PE 100 pipeline construction.

In our pump room, we have installed our flanges in metal replacement quality for the first time. 100% plastic and maximum relia­bility. Your advantage: No corrosion and less weight.

Leckagen an Flanschverbindungen vermeiden

Our HP ME flange is the reliable loose flange connection with many advantages:

Der HP Flansch verteilt die Flanschverbindungen auf mehr Fläche
Plastic-compatible design = more safety against leaks
Der HP-Flansch ist voll druckbelastbar.
Collar and flange are one unit = there can be no confusion or incorrect assembly of collar and flange
Der Sonderflansch VP ist in Flanschverbindungen unkompliziert zu installieren
Easy instal­lation thanks to fixed flange, compre­hensive instal­lation instruc­tions and reliable instal­lation guidelines

Our special flange VP was specially developed for connecting PE pipelines to pumps, fittings, butterfly valves and steel or GRP pipelines.

Optimalier Durchfluss durch minimalen Versatz
Minimized inner diameter offset = no flaps hitting, no deposits
Der Sonderflansch VP hat in Flanschverbindungen eine hohe Stabilität
High stability = minimized risk of leakage
Der Sonderflansch VP ist in Flanschverbindungen besonders kosteneffizient
Optimum pairing of PE pipe and fittings = signif­icant savings potential for fittings and steel/GRP pipelines

Config­urable PE 100 filters for the pump room

Our PE 100 filter is the best choice for you if you need a flexible filter. Thanks to the flexi­bility of our molded part production, we can configure the filter entirely according to your wishes. This means that the forward and return flow can be flexibly positioned in the configuration.

It is also easy to use, as the filter can be backwashed and opened using a practical quick-release fastener.

PE 100 Filter mit Vor- und Rücklauf
PE 100 Filter nach Kundenwunsch konfigurierbar
PE 100 Filter einfach bedienbar durch

PE 100 pump transi­tions — flow-optimized, flexible or adjustable

Das Quick-Twist Pass- und Ausbaustück ist ein echter Durchbruch im Rohrleitungsbau

The ideal pump transition is not only flow-optimized, but also offers flexible options for connecting measurement and control technology. This allows you to operate your pumps more effec­tively and save costs at the same time.

The Quick-Twist fitting and extension piece is a real break­through in pipeline construction. Thanks to the simple twist lock, it can be adjusted in an instant — without any threaded rods or fiddling around. The best thing about it: Quick-Twist is completely corrosion-free. So you can be sure that your pumps and valves will be perfectly maintained in the future.

Quick-Twist is ideally suited for connection to valves (gate valves, butterfly valves, MID, …) and pumps on both the suction and discharge side.

Would you like to plan a pump room, distri­b­ution shaft, pump shaft, water­works or other tricky exten­sions in PE 100 or PP? We support you in the planning process, and together we will find simple and economical solutions that best suit your requirements.

PE 100 floor bushing with power trans­mission and sealing — a clever solution for the pump room

Planning a PE 100 pipeline in the Riem Arcaden in Munich was a challenge. One question was how PE 100 pipelines can be routed verti­cally through floors and at the same time reliably transfer the forces into the structure. Together with the respon­sible planners, a PE 100 fixed point collar was developed especially for connection to buildings. The collar is designed to reliably transfer the forces between the PE 100 pipe and the wall or floor. In addition, a large-volume seal seals the core drill hole so that no water or dirt can penetrate. You can rely on our many years of experience and our service.

We like the solution so much that we also use it in our pump room. The water reservoir is located under the pump and the risers on the suction side are fixed to the floor with our PE 100 fixed point collar.

Ein PE 100 Festpunkt-Bund speziell für den Anschluss an Bauwerke

Incredible flexi­bility that provides planning security — PE 100 push-fit socket for a very special application

The planning of our pump room presented some challenges! One particular challenge was the connection of a pipeline line, which was laid under the foundation at a very early stage of construction. The space available did not allow the pumps, tanks and heat exchangers to be moved. So we had to find a way to compensate for the inaccu­racies in the shell.

Our idea: a socket that can be connected to the reinforcing steel. This allowed the position of the pipeline to be fixed well. The highlight of the push-in socket is that it is flexible in terms of insertion depth and insertion angle. Thanks to this innovation, we were able to equip the pump room as planned!

Eine Steckmuffe, die an den Bewehrungsstahl angebunden werden kann und die in der Einstecktiefe und im Einsteckwinkel flexibel ist.
Problemlösende PE 100 Steckmuffe - Mauerdurchführung - Festpunkt
Problemlösende PE 100 Steckmuffe - Ansicht von oben eingebaut
Problemlösende PE 100 Steckmuffe eingebaut in den Pumpenraum

PE 100 inter­me­diate flange distributor — compact and flexible

The inter­me­diate flange T‑piece is a flexible and popular solution, especially where space is limited. The T‑pieces are connected via flanges and can be configured with different outlets. You can also decide whether the inter­me­diate flange T‑piece is configured with a weld end or threaded connection.

PE 100 Zwischenflanschverteiler - Zwischenflansch-T-Stück
PE 100 Zwischenflanschverteiler - Zwischenflansch-T-Stück

Even more flexi­bility: the inter­me­diate flange distributor offers you the oppor­tunity to bring even more flexi­bility to your instal­lation. You can set outlets during instal­lation or at a later date. The outlet positions are sealed with dummy plugs, which can be replaced by weld-on sockets. This allows you to set up to four outlets flexibly.

Would you like to plan a pump room, distri­b­ution shaft, pump shaft, water­works or other tricky exten­sions in PE 100 or PP? We support you in the planning process, and together we will find simple and economical solutions that best suit your requirements.

Wir helfen Ihnen, einen anspruchsvollen Pumpenraum zu planen.

Optimum planning of PE 100 and PP pump rooms

Pumpenraum aus flexiblen PE 100 Formteilen

Pump rooms are often very confined spaces. The quality of the planning and choice of materials is crucial to whether the system will be successful in the long term or not. Pump rooms are often made of steel or stainless steel, although subse­quent pipelines are planned in PE 100 or PP. PE 100 and PP can be planned just as flexibly as steel/stainless steel pipes — with a few advan­tages to boot! Read here what is possible in PE 100 and PP and be inspired!

Require­ments for modern pump rooms

Planning pump rooms is a major challenge. There are many require­ments that need to be recon­ciled. Cost efficiency, space and aesthetics are just some of the factors that need to be considered.

PE 100 pipes and fittings are the perfect solution for your pump rooms! PE 100 pipes and fittings offer many advan­tages for the planning of pump rooms. You can implement your planning quickly and cost-effec­tively with the tried-and-tested standard fittings. And thanks to the special molded parts, you can solve planning challenges easily and efficiently.

Polyeth­ylene 100 is the perfect solution for many appli­ca­tions: Drinking water, raw water, waste water, process water, cooling water. Polyeth­ylene pipes and fittings are extremely reliable, easy to install and also look really good.

Plan now with our PE 100 molded and connecting parts and see for yourself!

PE 100 T-Kreuzstück mit eingebauten Gewindeanschln für Messtechnik - kompakt bauen mit individuellen PE 100 Formteilen
Das icon in petrol zeigt ein Zahnrad, das bei Feuchtigkeit anfällig für Korrosion ist

Corrosion-free — resistant to many substances

Der Sonderflansch VP ist in Flanschverbindungen besonders kosteneffizient

Many PE 100 projects are convincing thanks to low costs

PE 100 lässt sich sehr gut und zuverlässig verlegen

PE 100 can be laid very well and reliably

Sonderformteile und Sonderverbindungstechnik für jede Herausforderung

Special molded parts and special connection technology for every challenge

If you can’t get any further with standard molded parts: save space and costs and solve tricky problems with individual PE 100 molded parts

Are you reaching your planning limits? That doesn’t have to be the case! Our special molded parts made of PE 100 are the perfect solution for you. By combining T‑pieces, branches, dimension changes, measuring connec­tions and bends or elbows in one compact component, you can solve all your problems — and often in a single component. Our special molded parts made of PE 100 provide you with the perfect solution for your planning problems. By combining different elements in one component, you can get exactly the shape you need. Whether for welding in or flanging in, we will find the right solution.

Looking for support? 

Do you have challenges of your own? Then let’s talk about it. Get in touch with us, we will be happy to advise you. 

PE 100 RC for a suspended drinking water pressure pipe

Zeichnung der Meeresquerung mittels PE 100 Rohr und Ansicht der Verankerungsstellen auf dem Meerboden zwischen der Türkei und Zypern

Reinert-Ritz GmbH develops innov­ative products made of thermo­plastics. The result of this experience is molded parts that are not available on the market in these standard sizes. In addition to their size, these products continue to win over new customers worldwide with their quality and safety. With its many years of experience, seamless quality assurance and high production quality, Reinert-Ritz was also able to convince the planners of the drinking water pressure pipeline.

A floating d 1600 mm drinking water pressure pipeline at a depth of 150 m in the sea

The construction of an 80 km long pipe system through the waters of the Mediter­ranean set a new standard in water supply. The urgently needed water supply for Northern Cyprus comes from a reservoir near the Turkish coast. From there, the pipeline leads directly to the coast and then through the Mediter­ranean to the Turkish part of the island of Cyprus.

The solution: Floating PE 100 pipes held by steel cables

Reinert-Ritz GmbH from Nordhorn in Lower Saxony has been devel­oping innov­ative products made from thermo­plastics for over 40 years. The result of the experience gained is fittings that are not available on the market in these dimen­sions as standard. New customers around the world are constantly being convinced of the quality of these large-format products. With its many years of experience, seamless quality assurance and high production quality, Reinert-Ritz convinced the planners of this drinking water pressure pipeline of its capabil­ities and efficiency.

From granulate to semi-finished product

Before the raw material supplier unloads the 25 tons of PE granulate into the company’s silos, a sample is taken from the delivery and tested in the laboratory by the company’s own quality assurance staff. The granulate sample is tested according to strict guide­lines using estab­lished test methods. This seamless quality assurance is an integral part of the manufac­turing process at Reinert-Ritz GmbH. Only when the sample meets the company’s high standards may the granulate be processed further.

In the adjacent extrusion department, semi-finished products with diameters of up to 2850 mm and more are now produced from the granulate. Here, the granulate is fed directly into the extruder. The design is similar to a meat grinder. The granulate is fed in via a hopper and moved through a heating zone by a screw conveyor. The loose granules melt under the influence of friction, temper­ature and increasing pressure. The now plasti­cally deformable mass is pressed through a specially developed system to create a thick-walled semi-finished plastic product.

As soon as the very hot and uniformly malleable semi-finished product leaves the mold, it must be cooled. Directly connected to the machine is a cooling basin through which the heat is dissi­pated. At the end of the extrusion line, the dimen­sionally stable semi-finished product is cut to the length required by the customer. Quality assurance also monitors the semi-finished product, as Reinert-Ritz takes a sample of every hollow and solid bar produced. Like the starting material, the granulate, the semi-finished product samples are also tested for their properties in the laboratory.

Portal milling machine for drinking water pressure pipe in use 

After approval by quality control, the semi-finished product can be used in further processing steps to manufacture the finished product. In order to process the thick-walled semi-finished products into the desired finished products for customers, the family business has a large and modern machine park at its disposal. With the use of computer-controlled turning and milling machines, every­thing from small to very large semi-finished products can be processed efficiently and to the highest quality.

The special collars for the drinking water pressure pipe were produced using a special portal milling machine. It can be used to process semi-finished products up to a diameter of 2 m without any problems. Despite these dimen­sions, the milling machine works with a very high degree of accuracy. This dimen­sional accuracy is partic­u­larly important for the connecting parts used in this drinking water project, as the fittings are used in the transition from PE100 to the preformed steel elbows. Therefore, every component manufac­tured for this and other major projects must comply with the very tight toler­ances specified.

And for quality assurance, each one is provided with a clear and permanent label. The fittings are then tested and packed before being trans­ported to Turkey by truck.

To date, over 300 of these fittings have been manufac­tured and success­fully installed for the TRNC project. Every day, fittings are shipped from Nordhorn to over 40 countries around the world.

PE / PP flange selection aid

Leckagen an Flanschverbindungen vermeiden

PE / PP Flange selection

Avoid leaks at flange connec­tions & improve connection to metallic fittings.

Find out in this guide which PE / PP flange is the best choice for your application.

Pre-welded joints in PE and PP pressure pipes often cause problems. That is why Reinert-Ritz has developed various problem solutions with which flange connec­tions can be reliably produced.

Find out more in this selection guide:

  • Why problems arise with PE 100 and PP welding neck seals
  • in which order you arrive at the optimal decision
  • how to use our selection tool to check whether the VP special flange is the best choice
  • whether you rely on the welding neck or prefer to use our HP flange

Leakage and nominal diameter offset: the problems with standard plastic welding neck seals

Leckagen und Versatz in Flanschverbindungen

The first plastic pipelines, PE (HD-PE) and PP, appeared and the connection dimen­sions were adapted for pre-welded joints of metal pipelines. However, this caused two problems: the internal offset between the plastic and the steel/cast iron/GRP pipe and fittings in particular, and insuf­fi­cient stability under many loads.

Reinert-Ritz has addressed these problems and today there are solutions to both problems: the special VP flange for the problem of internal misalignment and the HP flange for the problem of stability.

PE 100 and PP pressure pipes are used in many supply networks and indus­trial plants to transport liquids or gases. The pressure pipes are usually fitted with welding neck collars that are attached to metal flanges such as fittings. However, this design often has problems that can lead to leaks. The reason for the problems is that the internal diameters of many PE/PP pipe dimen­sions differ from the internal diameters of DN-oriented steel/cast iron or GRP pipes. As a simple solution, pre-welded collars are provided with a bevel on site. They are usually handled roughly with an angle grinder, which makes the collars unstable and can lead to leaks. To avoid these problems, it is important to select the right flanges at the planning stage.

The VP special flange is the solution for connecting PE 100 / PP pipes to fittings, steel, cast iron and GRP flanges.

Der Sonderflansch VP ist in Flanschverbindungen besonders kosteneffizient

The VP flange enables fittings to be integrated cost-effectively.

Der Sonderflansch VP ist in Flanschverbindungen unkompliziert zu installieren

Instal­lation is straight­forward & the flanges are available in different sizes.

Der Sonderflansch VP hat in Flanschverbindungen eine hohe Stabilität

VP flanges are more stable than conven­tional flanges.

Optimalier Durchfluss durch minimalen Versatz

Minimal offset & improved flow properties as well as reduced deposits.

Virtual flange finder

You can find out whether the special flange VP is the right choice for your appli­cation with our flange finder. Simply set the pipe diameter suitable for your appli­cation (e.g. DN/od 160) and read off to the left and right which DN/flange combi­nation fits best:

HP-Flange
Show product 
Special Flange VP VP
Show product 

Set pipe
dimension

DN 150
SDR 17 / 11*
∅ 160
DN 125
SDR 11
DN 200
SDR 17*
∅ 200
DN 150
SDR 17/11
DN 250
SDR 17*
∅ 250
DN 200
SDR 17/11
DN 300
SDR 17*
∅ 315
DN 250
SDR 17/11
DN 500
SDR 17*
∅ 500
DN 400
SDR 17/11
DN 600
SDR 17*
∅ 630
DN 500
SDR 17/11

Do you have an appli­cation that does not corre­spond to our tool? Then describe your appli­cation here. 

We can help you select the right flanges.

Like many of our customers, make the VP special flange your standard for connecting to fittings. 

PE 100 / PP welding neck collars: When is the standard welding neck collar the right choice for your pressure pipe?

Designers and users of standard plastic welding neck seals know the problem. They are often difficult to seal during instal­lation. In addition, leaks often occur at flange connec­tions during the service life of the PE / PP pressure pipe. Some flange dimen­sions are easy to get tight, some require a lot of dexterity and others are highly critical. Pre-welded collars are not designed to be suitable for plastic, the plastic is overloaded and deforms over the course of its service life. The ambient condi­tions also influence the tightness of the connection — extreme cold or heat make instal­lation even more difficult. The result: expensive mainte­nance and repair work as well as production downtime.

Leckagen und Versatz in Flanschverbindungen

The typical problems with PE 100 and PP pre-welded bundles:

❗️ Standard plastic welding neck collars are often difficult to get tight

❗️ Leaks frequently occur at flange connec­tions during the service life of the PE / PP pressure pipe

❗️ Welding collars are not designed to be suitable for plastic and the plastic is overloaded and deforms over the course of its service life

Flanges must be able to be mounted reliably even under difficult condi­tions. They therefore need suffi­cient reserves against overloading. Regardless of whether the overload is caused by pressure, environ­mental influ­ences or assembly.

Pre-welding waistband checklist!

Many customers are unsure whether they can use PE 100 / PP bundles for their appli­ca­tions. There is often a mixture of positive and negative experi­ences with the use of welding neck bands. The decision also has an influence on the quality of the penstock.

We have created a checklist for our customers. You can use the checklist to assess how critical your appli­cation is. If in doubt, it is better to use the reliable HP flange.

Test our checklist now and decide whether pre-welding tapes are suitable for your application:

  • Unerfahrene Monteure. Größer PN 10 ist in der Regel kritisch
  • Kritische Anwen­dungen. Größer DN/od 500 (Flanschmaß DN 500) sind in der Montage herausfordernd
  • Anwen­dungen mit zusät­zlichen Belas­tungen. Freiver­legte Druck­rohrleitungen, Biege­be­las­tungen, Temper­a­ture­in­flüsse sind kritische Anwen­dungen für den Standard-Vorschweißbund.
  • Große Rohrdurchmesser. Kritische Anwen­dungen, bei denen Ausfälle zu höhen Schäden führen, sind dringend zu beachten.
  • Abweichungen von den üblichen Druck­stufen. Unerfahrene oder ungeschulte Monteure können ebenfalls ein Problem darstellen.

Are you unsure what the right flange connection is for you? Or would you like to do without a flange connection, but don’t have a solution?